AUTOCONER COMPARISON BETWEEN SAVIO ESPERO,SAVIO ORION,SCHALAFORST AC 338 AUTOCONER ORION AND SCHLAFORST 338

       AUTOCONER COMPARISON BETWEEN SAVIO ESPERO, SAVIO

                                                                                   ORION AND SCHLAFORST 338                                                                                                                            

SL.NO	DESCRIPTION	SAVIO ESPERO	SAVIO ORION	AC 338
1	DRUM DRIVE	WITH SEPARATE MOTOR DRIVEN THROUGH TIMER BELT	DRIVEN BY SEPARATE MOTOR DIRECTLY MOUNTED ON DRUM SHAFT	DRIVEN BY SEPARATE MOTOR DIRECTLY MOUNTED ON DRUM SHAFT
2	DRUM TYPE	CAST IRON 2.0 TURNS ASSEMETRIC.	CAST IRON 2.5 TURNS ASSEMETRIC	STEEL DRUM 2.5 TURNS  ASSEMETRIC.
3	RIBBON BREAKER	PATTERNING WILL BE CONTROLLED BY OSCILATING THE CRADLE	PATTERNING WILL BE CONTROLLED BY VARING THE DRUM SPEED AT CRITICAL POINTS.	PATTERNING WILL BE CONTROLLED BY VARING THE DRUM SPEED CONTINUOUSLY.
4	SPLICER	PROVIDED WITH MESDAN 490 C SPLICER ALL THE SETTINGS TO BE DONE IN INDIVIDUAL WDG UNITS.	PROVIDED WITH MESDAN 590 ELECTRONIC SPLICER ALL THE SETTINGS CAN BE DONE FROM M/C COMPUTER.	PROVIDED WITH SCHLAFHROST SPLICER ALL THE SETTINGS CAN BE DONE FROM M/C INFORMATOR
5	TENSION CONTROLLER	PROVIDED WITH DISC TYPE DOUBLE TENSIONER WITH PNUEMATIC LOADING FOR DISC	PROVIDED WITH DISC TYPE SINGLE TENSIONER WITH ELETRO MAGNATIC LOADING  BASED ON  ACTUAL TENSION ON DISC WILL BE CHANGED..	PROVIDED WITH DISC TYPE SINGLE TENSIONER WITH ELECTRO MAGNATIC LOADING  BASED ON ACTUAL TENSION LOAD ON DISC WILL BE CHANGED.
6	TENSION CONTROLLER	ONLY BY AUTO SPEED AND FIXED LOAD ON TENSION DISCS WILL BE MAINTAINED.	BY MEASURING THE TENSION WITH A FEELER TYPE SENSOR THROUGH OUT THE UNWINDING OF THE COP AND WILL BE MAINTAINED UNIFORM TENSION THROUGHOUT THE COP BY CHANGING THE LOAD ON TENSION DISC.	BY MEASURING THE TENSION WITH A TENSION  SENSOR THROUGH OUT THE UNWINDING OF THE COP AND WILL BE MAINTAINED UNIFORM TENSION THROUGHOUT THE COP.
7	WAX MONITORING	OPTIONAL	PROVIDED	OPTIONAL
8	DRUM LAP GUARD	THROUGH A LIMIT SWITCH AND A LAP GUARD.	MONITORED THROUGH TENSION FEELER	PROVIDED TO AVOID LAP GUARD.
9	BALLON CONTROLLER	FIXED OPEN TYPE	FIXED OPEN TYPE	FIXED OPEN TYPE
10	KINK PREVENTOR (HARDWASTE REDUCER)	PROVIDED	PROVIDED	PROVIDED
11	DRIVE FOR CAMS & OTHER PARTS	THROUGH A MOTOR COMMMON DRIVE FOR SPLICER, SUCTION ARMS, GRIPPER ARM, COPS MAGAZINE AND COP PEG.	DIRVE THROUGH SEPARATE STEPPER MOTORS FOR a)SUCTION ARM, b)GRIPPERARM & YARN INTRODUCER,c)SPLICER,d)COP MAGAZINE & COP PEG & e)TENSION MOTOR.	DRIVE THROUGH SEPARATE MOTORS FOR a)SUCTION ARM, GRIPPER ARM & SPLICER,b)COP MAGAZINE & COP PEG, c)TENSION MOTORS
12	LONG FAULT REMOVAL FROM CONES	NO	YES- PROVIDED FOR COPS ALSO	YES.
13	SUCTION MOTOR INVERTER	YES,  CLOSED LOOP (BASED ON SUCTION PROBLEM FOR SPEED WILL BE CHANGED)	YES,  OPEN LOOP (FULL SPEED WILL BE CONSTAND).	YES,  CLOSED LOOP (BASED ON SUCTION PROBLEM FOR SPEED WILL BE CHANGED)
14	LOWER END DETECTION	THROUGH FEELER (MECHANICAL).	SENSORS	SENSORS
15	UPPER  END DETECTION SENSOR WHILE SPLICING	NOT AVAILABLE	NOT AVAILABLE	AVAILABLE.
16	CONNECTED LOAD (KW)	27.5	40	30.5

SPECIAL FEATURES THAN AC 338 :-

1.       WHILE SPLICING  IF SUCTION ARM PICKS THE END FIRST IT WILL BE WAIT TILL END IS PICKS BY GRIPPER ARM  IF GRIPPER ARM PICKS THE END FIRST IT WILL BE WAIT TILL END IS PICKS BY SUTION ARM. SO THAT HARD WASTE WILL BE REDUCED DURING REPEATERS CYCLE.

2.       WHILE SUCKING LONG FAULTS DRUM REMOVAL SPEED WILL BE ALTERED THAN NORMAL RUNNING SPEED  IN AC 338 IT IS FIXED ONLY.

3.       TROUBLE SHOOTING OF IDLE SPINDLES IS SLIGHTLY EASIER THAN 338  M/CS.

SIEGER YARN CONDITIONING PLANT SETTINGS

YARN CONDITIONING PLANT

(SIEGER)

Machine description :

Sieger yarn conditioning plant (YCP) - micro processor controlled, automatic machine exclusively meant for processing different types of yarn and to achieve quality results. The basic unit is fabricated with AISI 304 stainless steel. Auto door operation with hydraulic system, FRP insulation and prime quality inputs. The plant is made extremely reliable by using a superior materials. The process is sensed by high resolution sensors and governed by PLC system. The valves, pumps and other supporting elements are sourced from competent manufacturers. This implies trouble free performance of the plant and accurate reproduction of the process.

The machine is supported by mechanical systems such as:

y        Automatic door operation with in built Hydraulic unit.

y        Vacuum pump and supporting accessories.

y        Control valves for process fluid control and safety.

y        Water inlet pump and accessories.

y        Mechanized bridge flap loading and unloading.

y        Complete side rails for safety.

y        Graphical or mimic indication of process and machine lamp.

Technical specifications…

1.     Overall dimension of the machine -Diameter of shell             2000mm.

                                                                                           - length  - 2200mm

  - height  - 5100mm

  - width   - 3000mm    

2.Approximate weight of YCP is            - 6 metric tons.

3.capacity                                                        - 800-1000 kgs/batch cones.

                                                                                      600 kgs/batch cops.

4.Production per day                           - 15 metric tonns in cone form.

                                                                                      (20 batches - based on

         material and temperature.)

5.compressed air                                                          - 6 kg/sq. cm. Or 6 bar.

6.process condition pressure                             - 0 to -1 bar absolute.

7.Water requirement                                        - app 100 liters per batch.

8.Temperature and                                                       - 110⁰c.

9.Relative Humidity                                                      - 0 - 100 %.

10.water                                                                       - soft water.

11.types of material to be processed

y        cotton knitted.

y        cotton warp.

y        c/v blends.

y        p/c blends.

The main purpose of conditioning is

      At the time of purchasing cotton, the moisture of the cotton will be some what in the range of 8.5 . (8.5% is the standard moisture regain % at atmospheric conditions.).

            As in preparatory and spinning section the relative humidity is maintained at 50 - 60 %, the material gets dried up. The more the standard moisture regain of the material, more will be the invisible loss.

            The RH of winding room is maintained at 65%. So, some moisture is regained but as the yarn are in packed condition the regain is slow and un uniform. In some mills, the yarn cones are kept at conditioning room for 24hrs before packing to neutralise the loss of moisture.

      So, moisture content is an important factor tpo be considered. More than quality this has significant role in commercial aspect. A mill supplying yarn with less moisture than standard will have higher invisible loss. The moisture content of yarns should be measured regularly and based on the findings actions should be taken.

            SIEGER YCP serves this purpose drastically with higher production.

The following messages appears on the screen of the operator interface indicating the present working stage of the process-

·         Process start.

·         Flap gate open.

·         Door close.

·         Vacuum pump ON.                                       !

·         Heating elements ON.                                 *----------

·         Dwell time.                                                 * Heating elements ON.

·         ----------------                                              *Vacuum pump ON.

·         ----------------                                              *Heating elements ON.

·         Vacuum pump ON.                           *Safety valve open

·         Heating elements ON.                                 *----------------

·         Dwell time.                                                 *Door open.

·         ----------------                                              *----------------

count		S1-MODE Std.Wt.Gain 1.1%	S3-MODE Std.Wt.Gain 1.3%	Special yarn (twist setting.)
PRESSURE
P1		-650	-650	0
P2		-630	-630	-570
P3		-10	-10	0
P4		0	0	-10
P5		-500	-500	-450
P6		0	0	-10
TEMPARATURE
T1		55	60	0
T2		58	65	85
T3		55	60	0
T4		58	65	85
T5		0	0	0
T6		0	0	0
TIMER
TR1	2		2	2
TR2		3	3	3
TR3		300	300	0
TR4		980	980	1800
TR5		3	3	3
TR6		180	180	180
TR7		10	10	10
TR8		25	25	25

     !                                                      *Process over.